By deploying tailored logistics solutions, we’ve transformed Xinjiang Dushanzi Petrochemical's warehouse into a safer, smarter, and highly efficient hub tailored to the unique demands of chemical manufacturing.
Customized Automation Solutions:
AGV-Driven Material Handling:
AGV fleets replace manual labor for round-the-clock transportation of raw materials and finished goods, minimizing human exposure to hazardous environments.
Adaptive navigation systems ensure safe, collision-free movement in complex layouts.
Integrated Software Ecosystem:
WMS (Warehouse Management System) + WCS (Warehouse Control System) synchronize workflows, from inventory tracking to task prioritization.
Seamless ERP integration bridges logistics data with production planning and financial systems.
ALCS (Automated Logistics Control System):
Centralized control of AGVs, traffic flow, and equipment for real-time decision-making.
Intelligent Traffic Management:
Traffic light control systems optimize AGV routing, preventing bottlenecks in high-density zones.
24/7 Monitoring & Safety:
IoT-enabled sensors and cameras provide real-time surveillance of storage conditions, equipment status, and safety compliance.
Operational Impact:
✅ Labor Efficiency: Reduced reliance on manual labor, particularly during night shifts, cutting staffing needs by 50%+ in key areas.
✅ Safety Enhancement: Minimized human intervention in high-risk zones, aligning with stringent chemical industry safety standards.
✅ Scalable Foundation: Established a replicable automation framework to support future expansion of the ethylene project and other facilities.
✅ Data-Driven Visibility: ERP-WMS-WCS integration enables end-to-end traceability, from raw material intake to product dispatch.
By integrating AGVs with intelligent control systems and enterprise software, Xinjiang Dushanzi Petrochemical now operates a resilient, future-ready warehouse that balances productivity, safety, and scalability. This project underscores how automation can revolutionize logistics even in highly complex, large-scale industrial environments.
